Aviation Products Liability and Completed Operations

Aviation Products Liability:
Products and Completed Operations

Products liability deals with losses arising after a product has left the manufacturer's control; completed operations liability deals with losses after maintenance, repair or installation is finished. Neither replaces hangarkeeper or airline liability. Grounding and recall are generally structured separately; scope depends on the policy wording.

SEDDK Licensed Insurance & Reinsurance Broker Independent broker Products · Completed operations distinction Scope depends on the policy wording

What Is Aviation Products Liability and Completed Operations Insurance?

Aviation products liability insurance deals with the legal liability of a business that manufactures, repairs, supplies or services an aircraft, engine, component, part, fuel or similar product, for bodily injury and property damage arising after the product or work has left its control. Completed operations liability is a separate concept used for losses arising after work such as maintenance, repair or installation has been completed and the aircraft has been handed back; in a policy it may appear together with products liability or as a separate cover.

Hull and airline liability are on the Aviation Insurance page. The part of hangarkeeper and MRO liability that relates to aircraft taken into custody is also dealt with on that page; this page focuses on products and completed operations liability. This page is general information; it does not imply the scope, acceptance, price or any payment guarantee of a particular policy.

Products, Completed Operations, Hangarkeeper and Airline Liability

The following types of liability do not replace each other; the source, timing and injured party of the loss determine which one responds.

Scroll the table horizontally to see all columns.

Comparison of aviation liability types
Injured party / timingWho needs it
Products liabilityBodily injury and property damage to third parties or passengers after the product has left the insured's controlManufacturers, parts suppliers, distributors
Completed operationsLoss arising after maintenance, repair or installation is completed and the aircraft is handed backMRO and repair businesses, organisations carrying out modifications
HangarkeeperDamage to a third party's aircraft taken into custody while in the insured's careMROs, FBOs, flight schools, hangar operators
Airline / operator liabilityThird-party and passenger loss arising from operating the aircraftAircraft operators
Airport operators liabilityThird-party loss arising from the airport site and operationsAirport operators; see Airport Operators Liability Insurance

Who Is It Important For?

  • Aircraft, engine and component manufacturers: products liability arising from design, manufacture and quality systems; the risk that one defect in series production gives rise to many losses
  • Parts suppliers and distributors: traceability, certified part documents and the supply chain; fitting of a faulty part to an aircraft
  • MRO businesses: completed operations risk for an aircraft handed back after maintenance, repair and modification
  • Fuel and ground service providers: loss arising from fuel quality, contamination or service error
  • Avionics and software suppliers: loss arising from system failure; for cyber elements see Cyber Insurance

Points to Watch in the Cover Structure

  • Limit structure: a limit for each occurrence and an annual aggregate limit; whether products and completed operations have separate aggregates
  • Basis of cover: policy structures built on when the loss arises or when the claim is made, and any retroactive date provisions, should be confirmed from the policy
  • Series loss and batch provisions: whether many losses arising from the same defect count as one occurrence or separate occurrences
  • Territory and jurisdiction: the countries where the product is used and the jurisdiction in which suit may be brought; geographical and jurisdiction limits in the policy can affect premium and cover
  • Vendor provisions: whether a distributor or customer is given vendor or additional insured status
  • Defence costs: whether they are within or in addition to the limit

Matters Generally Excluded or Structured Separately

  • Grounding: loss of income arising from a fleet being grounded because of a product defect is generally outside the products liability limit; a separate grounding cover may be needed
  • Recall: the cost of recalling, replacing or correcting a product is generally outside standard products liability cover
  • Damage to the insured's own product: the value and repair cost of the part the insured made or repaired is generally outside cover
  • Contractual liability: additional liabilities assumed in customer contracts should be checked for consistency with the policy
  • War and terrorism: for the war exclusion and cover-back structure in aviation policies see Aviation War Risks Insurance
  • Professional error: for professional error in design, engineering or approval services see Professional Indemnity Insurance

This list is an example; which items are excluded or covered back by an extension depends on the policy wording.

Approved Organisations and Insurance in Türkiye

Organisations that manufacture aviation products or carry out maintenance operate in Türkiye under SHGM approvals; in the European Union comparable approvals are governed by EASA Part-21 (production) and Part-145 (maintenance). The current approval legislation applied in Türkiye is not set out in detail on this page and should be verified from the relevant SHGM text. The scope of the approval and the limits of the activity affect the insurer's assessment; which approval covers which activity should be checked from the organisation's own certificate.

This page makes no claim that aviation products liability insurance is compulsory by law. Insurance requirements mostly arise from customer contracts, approval or licence conditions and international market practice; the current legislation and contract texts should be verified separately. This page is not legal advice.

What Information Is Needed for a Quotation?

  • Type of activity: manufacture, repair, distribution, maintenance, or fuel and ground services; list of products and services
  • Approvals and certificates held and their scope
  • Annual turnover, export share and the countries where the products are used
  • Limits and additional insured requirements requested in customer contracts
  • Quality and traceability system; supply chain practices
  • Requested limit, and any completed operations and grounding needs
  • Loss history

This list is an example; the information and documents requested vary by insurer and policy structure. Acceptance, requests for further information and terms rest with the relevant insurer.

Frequently Asked Questions

What is aviation products liability insurance?

It is insurance for the legal liability of a business that manufactures, repairs or supplies products such as aircraft, engines, components, parts or fuel, for bodily injury and property damage arising after the product has left its control. The scope depends on the policy wording.

What is the difference between products liability and completed operations liability?

Products liability focuses on losses after a manufactured or supplied product has left control; completed operations liability focuses on losses after maintenance, repair or installation work has been completed and the aircraft handed back. In policies they may appear together or as separate covers.

Does a hangarkeeper policy cover completed operations risk?

Hangarkeeper deals with damage to an aircraft taken into custody while it is in the insured's care. For loss arising from faulty maintenance or installation after the aircraft has been handed back, a completed operations or products liability cover should be sought in the policy.

What is grounding insurance and is it part of products liability?

Grounding is a separate cover for losses arising when an aircraft or fleet is grounded because of a product defect. A standard products liability policy generally excludes this loss; the scope should be confirmed from the policy.

Are recall costs covered?

The cost of recalling, replacing or correcting a product is generally not part of standard products liability cover. A separate cover structure may be sought for this risk; the scope depends on the policy.

Is aviation products liability insurance compulsory in Türkiye?

This page makes no claim of such a legal requirement. Requirements mostly arise from customer contracts, approval conditions and market practice; current legislation and contract texts should be verified separately.

What information is needed for a quotation?

Usually the type of activity, the list of products and services, approvals and certificates, turnover and export information, the countries where the products are used, insurance terms in customer contracts, the quality system and loss history are requested. The list varies by insurer; it is not a single mandatory standard form.

Neolife's Role

Neolife Group can assess the relevant information and contracts, explore suitable local insurance and reinsurance solutions, carry out placement work and compare the quotations received. This does not imply the capacity of any particular insurer or reinsurer, acceptance of cover, price or any commitment to pay; these are subject to the rules of the relevant insurer, to legislation and to the policy terms.

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